INTEGRATED PRODUCTION
Hassle-free shaft procurement.
At Kaneta Kogyo, we have succeeded in building a total production system for shaft manufacturing, starting from the materials. Shaft manufacturing requires the combination of multiple processing technologies, so both the technology and the equipment are highly challenging, resulting in a unique system that is unparalleled in Japan. It is this production system that has earned us such a high reputation as a specialized manufacturer.
We have established a total production system starting from the materials.
Five strengths of Kaneta’s integrated production
- Shortening the time, it takes to make refined shafts
- Real-time feedback
- Reduce procurement effort. You only need to request to one company instead of several
- We can provide feedback for new manufacturing
- High-precision shafts made possible by combining forging, machining, and heat treatment
Process
We are flexible to accommodate requests for each process only.
Cold Forging
Cold forging, the key technology that supports our company, realizes high-precision rapid machining measurable in seconds at low cost. Through years of experience and research, we have accumulated various technologies and knowledge of shaft products demonstrating sophistication unlike any competitors and succeeding in the creation of advanced systems. In the cold forging process for producing various shafts for 2-wheel and 4-wheel vehicles, the coiled material is formed into the approximate shape of various shaft as it travels through this former. Our former is capable of performing multiple processes simultaneously.
Lathing
Lathing on an automated line is the center of our FA system, and our products are processed systematically. Products formed by forging are processed using an NC machine tool and various specialized machines.
Rolling
In the rolling process, shaft splines and threads are formed by processing machines including servo motor type rolling machines. We do this efficiently with a fast, precise, automated system.
Drilling
Drilling is a process for which we have accumulated a great amount of technology. We have achieved high quality with extremely advanced technology developed through extensive experience, and we perform difficult tasks such as drilling that pass through work pieces at an oblique angle. Everything is done efficiently with a state-of-the-art automated processing line.
Carburizing
Carburizing is an important process that is essential to ensuring the mechanical strength of the shaft. We perform high-quality, highly-reliable heat treatment while conserving energy, a process made possible by our accumulated knowledge in this field.
Grinding
In the grinding process, high precision is pursued with processing machines including NC grinding machines. High quality products are made through the accumulation of micron-level precision technology.
We support stable operations with our unique technology.
Maintaining our unique production line requires unique technical capabilities. We comprehensively follow every aspect, from the development and design of jigs to the maintenance of machines, making constant improvements to maintenance management, to develop a system that pursues ever greater efficiency.