VA/VE PROPOSAL We can optimize all processes with integrated cold forging production
Contact Kaneta
to reduce costs!
We realize VA/VE by optimizing all processes,
which ispossible because of our
in-house integrated production.
to reduce costs!
We realize VA/VE by optimizing all processes,
which ispossible because of our
in-house integrated production.
KANETA handles everything from material processing by cold forging to post-processing and finishing in-house.
VA/VE fully uses the strengths of our integrated system to achieve high added value in all QCD aspects.
VA/VE fully uses the strengths of our integrated system to achieve high added value in all QCD aspects.
This is what makes Kaneta’s integrated system different!
- Near net shaping reduces processing and material costs
- Information gathering and feedback from each process is fast
- We optimize the entire process to achieve further cost reductions
CASE 01
With our in-house integrated system we achieve both cost reduction and quality improvement
Processes that were previously distributed among multiple specialist companies are consolidated into Kaneta’s integrated production!
We achieve the same or better quality as conventional products at lower cost and shorter delivery times.
We achieve the same or better quality as conventional products at lower cost and shorter delivery times.
VA/VE example with cold forging and in-house integrated production
Currently
Multiple companies are in charge of processing. Just moving the product incurs costs and time.
Kaneta’s VA/VE proposal 01
By sharing information about the overall process status within the company, we shorten the maturation time of shaft products, including quality.
Kaneta’s VA/VE proposal 02
Further cost reductions can be achieved by selecting steel materials that do not require pre-heat treatment.
CASE 02
Cold forging makes it possible to consolidate and reduce processes
The rolling and gear cutting processes, which were previously separate processes, can be formed in one shot with cold forging.
By streamlining the processing process we allow for significant cost reductions and shorter delivery times.
(*Proposals vary depending on the product shape, spline position, and precision.)
By streamlining the processing process we allow for significant cost reductions and shorter delivery times.
(*Proposals vary depending on the product shape, spline position, and precision.)
Example 01 of consolidating processes with cold forging
Conventional
Materials produced by hot forging are processed by rolling and gear cutting to produce.
Kaneta’s VA/VE proposal
By forming gears and splines with cold forging, it is possible to reduce machining processes
Example 02 of consolidating processes with cold forging
Conventional
For products with grooves in the spline, the process is generally cutting → spline processing → grooving
Kaneta’s VA/VE proposal
Through collaboration with cold forging, we have consolidated the process of the spline!
